Stoneface Paver Mould Project for an Italian Machine in Uganda

This Uganda project supplied a curved stoneface paver mould for an Italian block machine, with the product texture and tooling fit reviewed together.

The available record confirms 3D design, SGS pre-shipment inspection, sea shipment and remote support; it does not provide a customer production result after installation.

Reproducing a Specific Decorative Surface

A concrete products manufacturer in Uganda required a stoneface paver mould for its Italian block-making machine. The intended product featured a curved, stone-textured surface for architectural applications, making the appearance of the finished paver a central design requirement.

HAWEN needed to translate that decorative profile into a mould compatible with the customer’s equipment and automatic demoulding system. The project therefore combined surface-detail requirements with the practical conditions of repeated production.

Developing the Forming Geometry

The engineering team prepared a detailed 3D mould design based on the customer’s product and machine information. The design addressed the required curvature, structural reinforcement and compatibility with the demoulding arrangement.

Wear-resistant alloy steel was used for the mould, with precision CNC machining to produce the specified geometry. The forming surfaces were carefully processed and finished to reproduce the required texture while supporting product release.

The customer’s decorative requirements remained a reference throughout this work. Surface appearance and mould operation had to be considered together when developing the tooling.

Independent Inspection before Shipment

The finished mould underwent a third-party SGS inspection before dispatch. The inspection covered dimensional accuracy, hardness and heat-treatment verification, surface finish and assembly integrity.

This provided an additional check on the completed mould before it left the factory. After passing inspection, the mould received corrosion protection and was secured in a heavy-duty export wooden crate for sea shipment to Uganda.

Support through Installation and Testing

HAWEN’s engineering team provided remote support for local installation and testing after delivery.

The project covered the full route from a decorative product requirement to a manufactured, inspected and delivered mould. Its distinctive elements were the curved stoneface design, independent pre-shipment inspection and engineering support during installation, all directed toward the customer’s specialized paving product.

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